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Bridge prevention device - List of Manufacturers, Suppliers, Companies and Products

Bridge prevention device Product List

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0084 For active pharmaceutical ingredient manufacturers as a bridge breaker.

Prevent the occurrence of bridging for both raw materials and ground products!

The pharmaceutical manufacturer has introduced the BroaDisk Mini to prevent bridging of powder materials. It is installed in the raw material supply hopper and the product receiving hopper within the clean room to prevent the occurrence of bridging in both raw materials and crushed products. This time, there were significant constraints on the air supply, but with the BroaDisk Mini, the air consumption is minimal! The elastic disk of the BroaDisk (standard model) complies with the Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 201 of 2006). 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *We have published numerous case studies on our website. You can check them through the link below.

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  • Other powder equipment

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Introduction to prevent bridging of plastic crushed products.

Introducing a case of bridge prevention in silos for crushed waste plastic.

At a paper-related company, our bridge prevention device "Brodisk" has been introduced to prevent bridging in silos for crushed waste plastic. [Summary of Conditions] ● Material: Crushed plastic (Size: approximately a few mm, Moisture: below 3%) ● Silo dimensions: Diameter 3200φ, Outlet diameter 250A, Cone height 2600 ● Installation position... Please refer to the left schematic. (This is a schematic of a comparable case. The actual setup may vary slightly.) ● Operating method... 16 Brodisks are controlled by the C-6 controller and 4 solenoid valves, activating 4 disks sequentially with air ON. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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  • Powder Supply Device
  • Other powder equipment

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Preventing bridges caused by the influence of the butterfly valve.

The target material is resin powder! It has been adopted to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section.

This time, the target material is resin powder, which cannot be said to have good fluidity, but we adopted this equipment to prevent bridging caused by the opening and closing of the butterfly valve at the discharge section. In this case, in addition to four blow disks, we have installed four mini blow disks near the bottom of the hopper, close to the valve body, to address powder clogging caused by the butterfly valve. We were informed that the final user's evaluation after the equipment started operation was 95 points. Thank you very much. 【Overview】 ■ Hopper diameter: 1200φ ■ Discharge section: 200A butterfly valve * For more details, please refer to the PDF materials or feel free to contact us. * Our website features many implementation examples. You can check them from the link below.

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0126 Measures to Prevent Bridging of Polypropylene Powder

The Brodisk is available for rental! For powder bridge prevention!

We would like to introduce examples of measures to prevent bridging of polypropylene powder. As a general measure to prevent bridging in commonly used bag filter dust collection hoppers, one method is to install eight standard Brody disks. However, in this case, nitrogen gas is being used instead of air. 【Powder Overview】 ■ Powder Name: Polypropylene Powder ■ Particle Size: Below 10μm ■ Hopper Diameter: Approximately 2000φ ■ Outlet Diameter: 150A ■ N2 Gas Operating Pressure: 0.3Mpa 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0146 Prevention of bridge formation in casting sand chutes

Crack and bridge measures for hoppers! Problem-solving with a Brody disk.

We would like to introduce a case where measures against bridging in the mold sand chute were implemented. Traditionally, a vibrating bridge breaker and an electromagnetic knocker were used. However, there were cases where cracks occurred in the hopper due to vibrations or impacts, and bridging could not be resolved, so we tried the Blowtisc. As a result, it provided sufficient benefits and has been continuously adopted. 【Overview】 ■ Material: Mold sand ■ Characteristics: Slightly sticky and prone to bridging ■ Issues: Unable to resolve cracks and bridging in the hopper * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0180 Preventing bridge formation of metal powder

By setting it up, the bridge is prevented, allowing for stable discharge of raw materials.

We would like to introduce a case where our "BroadiDisk" provided a solution. Moist materials in the hopper formed a bridge above the discharge screw feeder. Originally, an electric vibrator was installed, but by installing our device, the bridging was prevented, allowing for stable discharge of the raw materials. After reviewing the hopper drawings and based on past experiences, we guided the recommended installation position, which led to the implementation of our solution. We can provide information tailored to individual conditions regarding installation positions and operating methods, so please feel free to consult us. 【Overview】 ■ Material Name: Metal Powder ■ Particle Size: Average, approximately 20 microns ■ Moisture Content: Several percent * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

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0467 Preventing clogging of flux powder

Concerned about wear on the inside of the hopper, a wear-resistant urethane rubber sheet has been applied to the equipment installation area!

This is an introduction to a case where the Brody Disk Mini was used as a countermeasure for blockages at the discharge section of a small hopper. The user was concerned about wear on the inner surface of the hopper, and decided to attach a wear-resistant urethane rubber sheet to the installation area of the equipment at the time of adoption. We believe that this equipment is extremely effective in preventing bridging compared to vibration or impact-type bridge breakers. However, the installation position is very important, so please feel free to consult us. 【Case Overview】 ■ Hopper Overview: Square hopper (3 sides inclined, 1 side vertical) discharge section 50φ ■ Target Material: Welding flux fine powder ■ Special Notes: Concerned about wear on the inner surface of the hopper, a wear-resistant urethane rubber sheet was attached to the installation area of the equipment at the time of adoption. *For more details, please refer to the PDF document or feel free to contact us.

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Preventing the bridging of PP pellets

Preventing damage to the hopper! Introduction of an example to prevent bridging of PP pellets.

We received contact from a customer stating, "Bridging occurs due to the lot of raw materials, and we would prefer not to use knockers considering the damage to the hopper." After detailed discussions, we have resolved the bridging issue with your adoption of our solution. This equipment prevents bridging through the vibration of the silicone discs and air injection onto the inner surface of the hopper. Therefore, it does not cause any damage to the hopper. Please contact us for details regarding the configuration. This equipment is easy to install and cost-effective, but the layout is important. Feel free to reach out. 【Case Overview】 ■ Target Material: PP Pellets ■ Hopper Diameter: φ350 ■ Discharge Diameter: φ70 ■ Model & Configuration: Two BroaDisc Mini discs with a diameter of 50mm installed at varying heights, totaling four discs ■ Our Scope: Delivery of BroaDisc Mini and controller *For more details, please refer to the PDF document or feel free to contact us.

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